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ACC2CAD Design, Characteristics and Functions of ANAS Shoes Assessment Answer

Cost Accounting & Decision-Making (ACC2CAD)
Individual Assignment (20%)
WORD LIMIT: Approximately 1,000 words (excluding calculations and references)
RELEVANT SUBJECT LEARNING INTENDED OUTCOMES
  1. Identify and apply various costs types and cost behaviours.
  2. Develop, use and apply different cost accounting techniques to produce cost information for decision-making.
GRADUATE CAPABILITIES ASSESSED
  • Inquiry and research
  • Critical Thinking
RATIONALE
In this subject, you will develop your understanding of the elements of cost and management accounting, which provides organisations with relevant cost-related information to assist with their planning, controlling and decision-making. You will undertake the process of identifying, determining, classifying and allocating costs to products. This assessment task gives you the opportunity to demonstrate and apply your understanding of product design and costing in a practical manner.
TASK
You are required to select a product (not service) of your choice. It might be an existing product with your take on it or a new product that does not exist in the market. Please note that it does not need to be a complicated product, you can select a simple product. You need to undertake research and development (R&D) to determine the design, characteristics and functions of your product and calculate its upstream cost, and provide an explanation as to why you selected the product. Then, by undertaking market research you need to determine your product's production and downstream costs for 200,000 units manufactured. Finally, you need to determine the price of your product and how it will be marketed and distributed.
INSTRUCTIONS
  1. Design your product and provide it a name, a description of its functions and visual/picture of it (this can be your own drawing or an image from the internet with your brand/logo assigned to the image). Critically explain why you selected your product (i.e. is there a demand for it? will it solve any social, environmental or financial issues? etc.) (approximately 150 words).
  2. Calculate your products R&D costs (as you will be undertaking the R&D activities,
assign yourself an hourly R&D wage rate based on market research (i.e. search the internet) and keep a record of the activities and how many hours it took you to


design your product. This will determine your R&D cost). Provide detailed explanations and a log about your R&D processes/steps for your chosen product.
  1. Undertake market research (i.e. search the internet) to identify, estimate and determine the cost of your product's direct materials, direct labour and manufacturing overheads (fixed and variable). Clearly list and determine the quantity and types of materials, labour and overhead that will be required to produce one unit of your product and calculate your products per unit cost. Explain the approach/method and activity level used to calculate the overhead cost per unit and clearly differentiate/list fixed and variable manufacturing overheads.
  2. During the month of March, the cost of your beginning inventory was $100,000 and ending inventory equalled $100,000, and you purchased materials to produce 200,000 units of your product. Calculate the cost of direct materials purchased and used in production for the month of March.
  3. During the month of March, the cost of your beginning work in process was
$400,000 and ending was $400,000. Calculate the cost of goods manufactured using a cost of goods manufactured statement/schedule for 200,000 units of your product for the month of March.
  1. During March, the cost of your beginning finished goods was $500,000 and ending finished goods equalled $500,000. Prepare a cost of goods sold statement for the month of March for 200,000 units produced and sold to customers.
  2. Determine the price of your product per unit and critically explain how you determined the price (i.e. explain and justify the cost base and pricing method you selected and used, and how your products’ price compares to competitors).
  3. Undertake market research to identify and estimate your downstream activities and costs for your product (i.e. marketing, packaging, handling, distribution and so forth) and explain in detail how you will market and distribute your product.
  4. Prepare an income statement using the absorption costing method for the month of March for the 200,000 units sold. Your administrative expenses in March totalled $4,000 and company tax rate is 30%. Include all other relevant expenses for the month of March.
SUBMISSION REQUIREMENTS
  • You need to present and submit the above requirements as a report using Word.
  • The first page of your report should be a cover page with the subject code, your name and student ID and the name of your product.
  • The second page should be a table of contents.
  • The body of the report will include the requirements above (1-9) and each requirement needs to be clearly numbered.
  • The last page should include your reference list in alphabetical order.
  • You need to include references for the resources you used and referred to as part of your market research to determine your products costs, price etc.
  • Please use the APA referencing style (please refer to the library resources if you need guidance with this style).
  • The report needs to be page numbered and presented in a professional and well- formatted manner.


Answer

ACC2CAD Cost Accounting Assignment

Introduction

The following report discusses research and development (R&D) to determine the design, characteristics and functions of a selected product. Further, the report will discuss the product’s upstream cost and then, based on market research; it will discuss production and downstream costs for 200,000 units manufactured. On this basis, the product will be priced and marketing and distribution channels will be determined.

The selected product is ANAS shoes.

Part 1: Product

Description

ANAS shoes are sports shows for men and women. The unique selling proposition is that the shoes are very light in weight and extremely comfortable. The shoes range provides a variety of options such as, walking shoes, running shoes, hiking shoes, trainers, specific sports shoes etc . (Types of Shoes, 2020).

Logo

Keeping the product and its features in mind, following logo was created for the company. An online logo maker website was used for the purpose (Designevo, 2020):logo anas shoes

The company product, that is, shoes is prominently displayed in the logo. Additionally, the attractive colour scheme of red and navy blue has been used which is frequently used in sports shoes also. The feather at the back of the shoe is to depict the product feature that it is very light in weight and comfortable. Further, the brand name and tagline is also there to support the same depiction.

Part 2: Research & Development Cost

R&D activities log:

Date
Activity
Duration
13/5/2020
Decided on my product, sports shoes
20 minutes
13/5/2020
Decided on Brand name, ANAS Shoes
15 minutes
13/5/2020
Product description and features were defined
1 hour
14/5/2020
Searched a website to assist in making logo for the Company
20 minutes
14/5/2020
Finalized colour scheme and logo
1.5 hours
15/5/2020
Market Research for raw material, labour, overhead involved in manufacturing shoes
30 minutes
15/5/2020
Market Research for Wage Rate for R&D
5 minutes

Total time spent
4 hours

Average hourly wage (calculated below*)
AUD 22.7

R&D Cost
AUD 90.9

*According to Payscale (2020), the average annual salary for Research and Development technician varies from AUD 49,000 to AUD 69,000 with an average annual salary of AUD 56,708. The salary varies basis years of experience.

Taking average annual salary and assuming 8 hour workday with 26 working days in a month, the hourly wage rate can be calculated as:

Average hourly wage rate = Annual Salary/(12*26*8) = 56,708/2496 = AUD 22.7/hour

Part 3: Costs for the Product

Direct Costs

Direct Materials cost per unit (Madehow.com (2020); The Sneaker Factory (2019) and UNIDO (2000)):

Description
Material
Cost/pair
Insole
EVA
                  0.85 
Midsole
Gel/Liquid Silicone
                  1.80 
Outsole
Carbon Rubber
                  1.50 
Footbed
Mold & Mesh
                  0.98 
Upper body
Synthetic Material
                  4.70 
Packing
Carton & Paper
                  0.88 
Printing
Logo
                  0.30 
Direct Material cost per pair
               11.01 

Direct Labour cost per unit (Payscale, 2020):

Description
Time (minutes)
Hourly Wage Rate
Cost/pair
Labour
10
17.84
                  2.97 

Total Direct cost per pair = 11.01+2.97 = 13.98

Overheads

Variable overhead costs (UNIDO, 2000):

Description
For 400,000 pairs
Cost/pair
Electricity
                        60,000.00 
                  0.15 
Fuel
                        15,000.00 
                  0.04 
R&M
                        50,000.00 
                  0.13 
Admin OH
                     3,10,000.00 
                  0.78 
 
                     4,35,000.00 
                  1.09 

The given overheads are for 400,000 pairs. Direct labour hours will be used for estimated level of activity. Hence,

Total labour hours required for 400,000 pairs = 10min/60min x 400,000 = 66,666.7 hours

Total labour hours required for 200,000 pairs = 10min/60min x 200,000 = 33,333.3 hours

Predetermined Overhead rate=$435,000/66,666.7 DLHs = $6.53 per Direct Labour Hour

To calculate manufacturing overhead cost per unit:

= Overhead rate x actual direct labour hours required for per unit

= $6.53 per Direct Labour Hour x 10 minutes of direct labour hour required per pair

= $1.09

Product cost per pair:

  • DM: $11.01
  • DL: $2.97
  • MOH: $1.09
  • Total per pair product cost: $15.07

Part 4

Opening Inventory
1,00,000
Direct Material purchased (11.01)
2,202,000
Closing Inventory
1,00,000
COGS (Opening+Pur-Closing)
22,02,000

The purchases for direct material were for 200,000 pairs. Hence, $11.01/pair direct material cost has been used to calculate the purchases as $2,202,000.

The cost of material used is also $2,202,000 calculated as opening+purchases-closing.

Part 5

COGM Schedule
 
per pair
2,00,000
DM
                11.01 
 22,02,000.00 
DL
                  2.97 
    5,94,000.00 
OH
                  1.09 
    2,18,000.00 
 
                15.94 
 30,14,000.00 


Opening WIP
4,00,000
COGM
30,14,000
Closing WIP
4,00,000
COGM (Opening+COGM-Closing)
30,14,000

Cost of Goods manufactured and used is $3,014,000

Part 6

COGS Schedule
 
per pair
2,00,000
DM
                11.01 
 22,02,000.00 
DL
                  2.97 
    5,94,000.00 
OH
                  1.09 
    3,92,000.00 
 
                15.07 
 30,14,000.00 


Opening Finished Goods
5,00,000
COGS
30,14,000
Closing Finished Goods
5,00,000
COGS (Opening+COGS-Closing)
30,14,000

COGS = $3,014,000

Part 7: Price

Sports shoes for top brands such as, Nike, Adidas etc. sell for more than $300 on an average. This is mainly on account of sales and advertising expenditure due to various endorsements done by sports stars, celebrities who charge exorbitant prices for these endorsements. However, the cost of making the sports shoes is in-line with what has been calculated above. It runs from $15 to $40, depending on features and quality of material (Solereview, 2020).

However, ANAS shoes is a new company and yet to get recognition and create brand value. Hence, the price cannot be $300-$400. However, average mark-up in the shoes industry ranges from anywhere between 100% and 500% (Waits, 2010). 

Hence, ANAS shoes will mark-up the cost by 200%. The higher mark-up is also because downstream costs are yet to be accounted which include sales and distribution costs that is a major component. Further, the retailers charge high margin on shoes so that seasonal discounts can be offered easily. Hence, these costs need to be built into the price.

The determined price is:

Cost (DM+DL+OH)
$15.07 
Mark-up percentage
200%
Mark-up Amount
$30.14
Price
$45.21

Part 8: Downstream Activities & Cost

According to UNIDO (2000), some of the downstream costs include:

Description
Amount for 400,000 pairs
Cost/pair
Sales
25,000
0.06
Distribution
324,000
0.81

The product will be distributed through retail channels. Hence, various retailers in malls, shopping complexes, high-density areas will be contacted to join the distribution network. Additionally, the brand will have an aggressive marketing campaign so as to create a buzz for the new product. This will help the retailers to sell the product.

Part 9: Income Statement

The COGS has already been calculated above and the same will be utilized for statement below. It includes direct material, direct cost and variable overhead. The sales and distribution expenses will also be used as calculated above.

Income Statement for ANAS Shoes for March, 2020

Units
Per Unit Amount
Total
Sales
       2,00,000 
                        45.21 
       90,42,500 
COGS
       2,00,000 
                        15.07 
       30,14,167 
Gross profit
 
 
       60,28,333 
Admin Expenses
 
 
                4,000 
Sales Expenses
       2,00,000 
                          0.06 
             12,500 
Distribution Expenses
       2,00,000 
                          0.81 
          1,62,000 
Operating Income
 
 
       58,49,833 
Tax
30%
 
       17,54,950 
Net Operating Income
 
 
       40,94,883 


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